Robotics

Meet Sherpa Mecha Humanoid Robot

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Meet Sherpa Mecha Humanoid Robot 

Bengaluru-based Ati Motors has unveiled its latest innovation — Sherpa Mecha, a humanoid robot designed to transform industrial automation. Building on the company’s success with its Sherpa series of Autonomous Mobile Robots (AMRs), this next-generation humanoid combines human-inspired dexterity with machine-level efficiency, bringing India one step closer to total factory automation.

The Rise of Sherpa Mecha

In a bustling warehouse in Bengaluru, Sherpa Mecha moves seamlessly between workstations — lifting, scanning, and delivering materials with remarkable precision. Unlike fictional humanoids confined to science fiction, Sherpa Mecha is a real-world industrial robot engineered for demanding environments.

Ati Motors reports that its Sherpa AMR range is on track to execute over one million autonomous missions annually, serving factories across India, Southeast Asia, the US, and Mexico. With Sherpa Mecha, the focus is on enhancing automation with human-like skills while leveraging the raw power and consistency of machines.

Design Philosophy: Function Over Imitation

Saurabh Chandra, Co-founder and CEO of Ati Motors, describes Sherpa Mecha as “human-inspired, but not overly human-like.” While many global humanoid projects strive for human mimicry, Sherpa Mecha takes a practical approach. It uses wheeled mobility instead of legs for better speed and stability on the factory floor. Its carbon-fiber arms can lift up to 12 kg at nearly one metre reach, with future versions targeting 35 kg payloads. Instead of human fingers, it features swappable end-effectors that allow quick tool changes mid-task without downtime. Embedded vision cameras in its “hands” enable high-precision operations such as inspection and metrology.

Target Industries and Applications

Currently positioned as a research prototype, Sherpa Mecha will be tested with industrial R&D teams and universities before entering full production. Its primary applications include automotive assembly for handling small, complex components; electronics manufacturing for precision placement and inspection; machine tending tasks such as loading/unloading parts and operating CNC equipment; and quality control involving repetitive, high-accuracy inspections.

India’s Humanoid Robotics Momentum

India’s robotics sector is witnessing accelerated investment and innovation. Addverb Technologies (Reliance-backed) plans to launch a dual-arm humanoid for industrial use in late 2025. Sastra Robotics, based in Kochi, is focusing on manufacturing test automation. Asimov Robotics, acquired by Zoho, is exploring healthcare and industrial humanoid use cases. Vividobots, a Chennai-based company, secured ₹1.47 crore seed funding in January 2025 for robotic automation solutions. Experts note that India holds a unique advantage due to strong IT-hardware integration capabilities and cost-efficient manufacturing, enabling competitive global products.

Investor Confidence in Industrial Humanoids

With approximately $37 million in funding, Ati Motors leverages a robust global supply chain and Indian engineering expertise to scale production. Investors now view industrial robotics as a high-growth opportunity, moving beyond service robots into asset-heavy, high-value manufacturing solutions. Venture capitalists predict that within the next three to four years, India could see its first unicorn in advanced manufacturing.

Challenges on the Path to Adoption

Despite optimism, challenges remain. Supply chain vulnerabilities such as dependence on rare-earth magnets, mostly refined in China, could pose risks. Ati Motors is exploring ferromagnetic and induction motor alternatives made in India. There is also a talent shortage — the sector needs engineers skilled in AI, mechanical design, actuators, control systems, and industrial integration. Additionally, bridging the gap between research prototypes and scalable production models remains a technical hurdle.

The Road Ahead for Sherpa Mecha

Ati Motors plans to integrate Sherpa Mecha into a broader automation ecosystem that includes compact pallet movers, automated lifters, and trolley-handling robots. Over the next 12 months, Sherpa Mecha will undergo pilot deployments with select industrial partners, focusing on bin-picking, machine tending, fastening and tapping, and automated quality inspection. If successful, Sherpa Mecha could set a global precedent for humanoid robots designed and manufactured in India for industrial use worldwide.

Conclusion

Sherpa Mecha is more than just another robot — it is a symbol of India’s growing influence in the global industrial automation market. By merging human-inspired dexterity with machine efficiency, Ati Motors is positioning itself at the forefront of the next industrial revolution. As Indian manufacturing expands and global demand for automation rises, humanoid robots like Sherpa Mecha could soon become as common in factories as conveyor belts are today.


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